In this case, we demonstrate our ability to manufacture custom zinc alloy die-cast components tailored for the automotive industry. These small and intricate parts are often used in structural connectors, fastening supports, and interior hardware, requiring both mechanical strength and dimensional accuracy.
Our team worked with an automotive client to produce zinc components for various internal assembly functions. Although the final application remains confidential, this project showcases our experience in dealing with small yet high-demand zinc parts at scale.
The client required:
Small zinc alloy components with consistent dimensions
Durable material with good corrosion resistance
High-volume production capability with stable quality
Clean, burr-free finishes suitable for visible or functional surfaces
The parts were small and geometrically detailed
Dimensional consistency was critical across batches
Required a uniform surface finish for aesthetic and assembly purposes
Tooling design needed to optimize cycle time and reduce defects
Custom Mold Design: Optimized for high-volume zinc die casting
Precision Casting Parameters: To control part shrinkage and surface flatness
Post-Casting Finishing: Included deburring, shot blasting, and optional plating
In-Line Inspection: Ensured critical dimensions were maintained across runs
Successfully delivered small automotive-grade parts with ±0.05 mm accuracy
Reduced post-processing with clean as-cast surface quality
Achieved excellent consistency across thousands of units
The client was impressed with speed, finish, and reliability
Our experience in zinc die casting for the automotive sector ensures we can support clients with high-precision, high-volume miniature components. Whether you’re developing new auto parts or replacing legacy components, our engineering and production team can bring your vision into reality.
In-house tooling and design optimization
Cost-effective mass production capability
ISO-compliant process control
Fast turnaround and consistent results