At LESONG, we used injection molding to create this custom automotive fuel pump housing, meeting our client’s needs for durability, heat resistance, and precise fit. Crafted with high-quality engineering plastic, this component ensures optimal fuel system performance while adhering to strict automotive standards.
Material:ABS
Process: High-precision injection molding
Application: Automotive fuel pump assembly
Key Features: Heat-resistant, impact-resistant, and fuel-resistant
Our client, a leading automotive supplier, approached LESONG with a complex need. They required a fuel pump housing for extreme conditions, like high temperatures up to 120°C. It also had to resist prolonged fuel exposure and mechanical stress. The challenge was multifaceted. We needed a lightweight, durable component meeting strict automotive tolerances. This demanded precision within 0.05 mm. The project also required optimized production efficiency. We had to meet tight delivery schedules and keep costs competitive. Quality and performance could not be compromised.
💡Solution with Precision Molding Techniques
Material Selection: We chose a high-performance ABS with excellent heat and fuel resistance.
Mold Design Optimization: Our engineering team designed and tested precision molds to ensure dimensional accuracy and seamless assembly.
Advanced Manufacturing: We used high-precision injection molding to manufacture consistent, defect-free parts with smooth surfaces.
🚀 Success with Precision-Molded Fuel Pump Housing
By leveraging injection molding, LESONG successfully reduced production costs by 15% without compromising on quality, enabling our client to meet their project timeline and stringent quality goals. The fuel pump housing underwent extensive testing, including thermal cycling and pressure tests, and has proven highly reliable in real-world automotive applications. This project highlights the advantages of advanced manufacturing techniques in delivering cost-effective, high-performance solutions for the automotive industry, setting a benchmark for future collaborations."
Inspired by this case study? Let’s discuss your project!
