At LESONG, we harness the power of metal spinning to create precision components like custom aluminum lamp reflectors, delivering exceptional quality and performance across industries. When combined with advanced vacuum coating technology, our spun metal products achieve superior surface properties, including enhanced reflectivity, durability, and corrosion resistance. This innovative combination of metal spinning and vacuum coating enables us to provide high-quality solutions for sectors such as lighting, aerospace, automotive, and electronics. Discover how LESONG’s expertise in metal spinning can bring your ideas to life with unmatched precision and innovation.
Our client, a leading lighting manufacturer, approached LESONG with a specific need. They wanted a custom aluminum lamp reflector for high-performance commercial lighting. The reflector needed a smooth, parabolic shape to maximize light reflection. It also required a high-quality surface finish for aesthetic appeal. Moreover, the client needed enhanced durability to withstand heat and humidity. They specified a reflectivity rate of over 95% to optimize light output. Finally, cost efficiency was crucial for large-scale production.
LESONG tackled these challenges using our expertise in metal spinning. First, we employed precision metal spinning to form the aluminum into a seamless, parabolic reflector. This ensured uniform thickness and optimal light distribution. Additionally, the spinning process minimized material waste. As a result, we reduced production costs by 10%. To meet reflectivity and durability needs, we applied a high-performance vacuum coating. This coating created a mirror-like finish and increased corrosion resistance. Furthermore, it improved thermal stability, allowing the reflector to perform at temperatures up to 200°C.
We chose a high-purity aluminum alloy for its excellent reflectivity and lightweight properties. These qualities are ideal for lighting applications. Next, our metal spinning process achieved a surface smoothness within 0.5 microns. This ensured a flawless reflective surface. Moreover, the vacuum coating added a protective layer. Consequently, it boosted reflectivity to 97% and withstood 1,000 hours of humidity testing without degradation.
The custom aluminum lamp reflector exceeded the client’s expectations. It achieved a reflectivity rate of 97%, surpassing the 95% target. This improved light output by 15% compared to the client’s previous solution. Additionally, durability tests confirmed its performance. The reflector maintained its properties after 2,000 hours at high temperatures. The smooth surface finish also enhanced the product’s aesthetic appeal. As a result, the client saw a 20% increase in customer satisfaction. Finally, our efficient metal spinning process reduced production costs by 10%. This allowed the client to scale production while maintaining profitability. Therefore, this project solidified LESONG’s position as a trusted partner for innovative metal spinning solutions in the lighting industry.